Technical Help: Why is it Necessary to Lubricate a Machine?

Why Is It Necessary To Lubricate a Machine?

If you operate machines,  you may be interested in learning how lubricants help to keep them in good working condition for as long as possible. Replacing machines and parts can be costly, so maintaining your lubricant within the machine can go a long way in protecting your machine and its tooling. So, why is it necessary to lubricate a machine?

Lubricating your machine correctly will ensure that you can continue to machine a wide range of materials to a high standard. It will also reduce downtime, reduce unnecessary replacement machine & tooling costs. When paired with routine machine lubricant monitoring, you’ll also be complying with HSE MW05.

Keep reading to find out more about the importance of lubricating your machines and discover what can happen if you don’t.

Why is it Important to Lubricate a Machine?

It is important to lubricate a machine so that the machine itself, and any tooling lasts as long as possible. When lubricating a machine, you are reducing the intensity of friction between each moving part. This allows moving parts to slide easily, which prolongs the duration of a machine’s functioning life. 

By not lubricating a machine correctly, there is a high chance that your machine will fail, incurring many more cost implications, downtime and disappointed customers.  

Investing in the correct machine lubricant and regular lubricant monitoring will have many benefits. Not only will the life of your machine and all its parts be extended, but your finished workpiece will have an outstanding surface finish.

What are the Benefits of Machine Lubricant?

Machine lubricants offer many benefits to various applications. Read on to find out more about the benefits associated with them.

Benefit  Explanation 
Cool Tooling & Moving Parts Heat build-up can cause tool wear over time. A machine coolant will cool tooling and any other moving parts throughout the process. This will ensure maximum tool life, which in turn can provide financial savings on any maintenance or fixes. 
Reduce Friction Another benefit of machine lubricant is that it can reduce friction between moving parts. Not only will this extend tool life but it will also improve the surface finish of the material being machined. 
Remove Metal Particles An additional benefit of machine lubricants is that they remove chips and fines from the tooling area. These should then be filtered out of the lubricant to reduce metal contaminants. By doing so, your machine works more efficiently. 
Prevent Corrosion of Tooling Machine lubricant additives will ensure that tooling does not suffer from corrosion, it does this by removing heat from moving parts. This allows your machine to work efficiently for longer. 

What Happens if You Don’t Lubricate Your Machines?

If you do not lubricate your machine, your machine will suffer from lubricant starvation, and fail to machine parts accurately and to a high standard. Friction on moving parts will increase due to heat not being carried away from the tooling areas. Chips and fines will remain in the working area, and will not be filtered out of the system, which will cause contamination of the coolant. This will only get worse over time and hinder machining processes.

The main aim of machine lubricant is to cool all elements of the machining process. If lubricant levels are not maintained within the supplier’s recommended range, then the coolant cannot do its job effectively. The machine lubricant will increase in temperature and evaporate further as it is being pumped around the machine
more frequently. 

Machine Lubricants from Pennine Lubricants

We offer a wide range of machine lubricants, all developed and blended from our Sheffield plant. We specialise in bespoke blends, creating unique lubricants for customers with specific application needs. We also help our customers maintain their machine lubricants with our PROCARE Fluid Management service

If you’d like to troubleshoot your application with our technical team, then get in touch with us today. Or you can find out more about our full range of machine lubricants here.

FAQS

How Does Machine Lubricant Work? 

Machine lubricants work by reducing the friction between moving parts on machinery. By lubricating these parts, you are decreasing the stress placed on the machine tool which can lengthen its working life. If you are unsure what type of machine lubricant is ideal for your application, contact our helpful technical team for support.

What are the Different Types of Lubricants Used in Machines?

There are various types of lubricants commonly used in cnc machinery. These include:

  • Water Soluble Coolants – This lubricant is mixed with water and can be tailored to a wide range of applications; from grinding operations, to general purpose machining. 
  • Spark Erosion Fluids – Suitable for fine & rough work in electrical discharge machines.
  • Neat Cutting Oils – these oils can range from chlorine free lubricants to low viscosity or low odour lubricants. For applications such as deep hole boring and heavy duty grinding applications
  • Hand Applied Cutting Oils – Hand applied cutting oils are applied directly to the tooling area. Typical applications include drilling, tapping, reaming and other metal cutting operations where maximum performance and reduced friction is required to promote increased tool life and improved surface finish.

What Lubricants are Used to Help a Machine Run Smoothly?

To help  a machine run smoothly, the types of lubricants you can expect to use include different oils and greases such as hydraulic oils, industrial lubricants and gear oils. For guidance on which lubricant is right for your machine, contact our technical team today. 

 

Pennine are more than just a supplier, they offer technical support and expertise. They provide full regular monitoring of metal working fluids and any aspects that support the safe use and operation of the oils and coolants we use on our site. Kevin Martin, Health & Safety Manager, Abbey Forged Products

They offer an excellent service, are polite and offer helpful advice. Mathew Kelly, Operations Manager, Barrett Steel

The communication from Pennine is great, we are always fully informed of our order status and they always deliver on time. I have been really impressed with the quality of their oil. Mark Wood, Fitter, Betney Cop Restoration Co.

We've recently changed to Pennine Lubricants, I can't thank Bob enough for the effort and service that's provided every time we order. Always happy to do business. Mylo Charlesworth, Purchasing and Warehouse Operative, CNC Rotary.com

In fifteen years of dealing with Pennine Lubricants, I have found the service to be impeccable. Jeremy Gosling, Director, Fine Grinding LTD

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